Control panels may not be the most visible part of an industrial system, but they are certainly among the most critical. When designed well, with a focus on quality, control panels quietly support safe operations with consistent performance. Without the proper design, they can cause downtime, risk, and operational issues.
At Simplex System Controls, we approach control panels as engineered systems rather than standalone assemblies. Based in the Midwest, the team designs and builds panels with a strong understanding of industrial environments, regulatory requirements, and the operational needs in manufacturing and process-driven settings.
Rooted in Real-World Applications
A control panel serves as the central point bringing together power distribution, control logic, safety, and communications. Because of this mission-critical role, an effective control panel build must balance several priorities simultaneously, including electrical safety, regulatory compliance, clear layout, integration with automation systems, environmental durability, and long-term serviceability. These factors directly affect system reliability, troubleshooting efficiency, and operator confidence.
Strong control panel design begins with understanding how the system will actually be used. Rather than designing in isolation, Simplex evaluates the panel’s role within the broader control context, specific industries, operating environment, and expansion needs. Environmental conditions such as heat, dust, or vibration, safety functions and interlocks, communication requirements, and maintenance access all inform early design decisions. Designing around these real-world conditions results in panels that perform reliably well beyond initial installation.
Inside the custom enclosure, organization is efficient, including precision-cutouts. A clear, logical layout reduces installation risk, supports safer maintenance, and simplifies troubleshooting. Simplex’s structured approach provides separation of power, control, and communication wiring, adequate spacing for heat dissipation and future expansion, consistent labeling, and thoughtful wire management. Component selection is guided by availability, lifecycle considerations, and long-term supportability. These details can matter most months or years after commissioning.
UL Certification Standards
Companies operate in a range of different environments. Simplex builds control panels in accordance with applicable standards for harsher environments, and meets UL 508A, UL 1203, and UL 698A requirements. Integrating compliance into the design process from the start supports cleaner documentation, smoother inspections, and fewer surprises during installation, while reinforcing safety and quality throughout the system lifecycle.
Industrial systems typically do change. Control panels designed with flexibility in mind allow organizations to adapt without unnecessary disruption. Spare capacity, standardized components, and clear documentation help ensure panels remain critical assets even as operations change.
Experience Reflected in Execution
Well-designed control panels reflect proven experience, detailed execution, and strong project management. The entire process, from layout to documentation, contributes to reliability, safety, and operational efficiency. Simplex brings that depth of expertise to each project, delivering control panels built to support dependable operations today and ready for what comes next.
To get a quote or explore how Simplex System Controls can help you and your business, please reach out:
Contact or call us at 630-766-8401.
We look forward to hearing from you!